Powder Metallurgy Material Standards Overview
Powder metallurgy creates precision metal parts by compacting and sintering fine metal powders, such as iron, copper, or steel, to produce high-density, durable components for automotive, medical, and appliance applications. ACE Powder Metallurgy is committed to delivering high-quality powder metallurgy components. With a commitment to sintered parts manufacturing, we have established ourselves as a reliable powder metallurgy manufacturer. To support our clients in accurate material selection, we have compiled detailed material specifications for design, development, and production reference.
This page offers a detailed overview of powder metallurgy material standards in line with various international regulations. It encompasses key physical properties and chemical compositions, including density, hardness, ultimate tensile strength, yield strength, and impact energy.
The material specifications are organized into three main categories:
- MPIF Standard 35 (U.S. Powder Metallurgy Standard): Widely applied in various sintered parts and powder metallurgy products, known for high toughness and excellent mechanical performance.
- JIS Z 2550: 2000 (Japanese Powder Metallurgy Standard): Focused on material formability and durability, ideal for precision powder parts manufacturing.
- DIN 30910-4:2004-05 (German Powder Metallurgy Standard): Renowned for high strength and outstanding consistency, making it a preferred choice for demanding applications.
With years of expertise, ACE Powder Metallurgy continues to deliver customized powder metallurgy and sintered part manufacturing services, assisting clients in developing a wide range of powder metallurgy components and high-performance powder metallurgy products to enhance overall market competitiveness. We firmly believe that selecting the right materials is crucial to creating outstanding products.
Standard | Code | Density (g/cm3) | Hardness | Mechanical Properties | 1 N/mm2 = 1MPa | Chemical Composition (%) | |||||||||
| Tensile Strength (N/mm2) | Yield Stregth (N/mm2) | Charpy Impact Value (J/cm2) | (Fe) | (Cu) | (C) | (Ni) | (Mo) | (Mn) | (Cr) | (Sn) | |||||
JIS Z 2550 : 2000 (Japanese Standard) | SMF 1015 | 6.8 | HRF 60 | 150 | 10 | Bal. | |||||||||
| SMF 1020 | 7.0 | HRF 60 | 200 | 15 | Bal. | ||||||||||
| SMF 3030 | 6.6 | HRB 30 | 300 | 5 | Bal. | 0.4-0.8 | |||||||||
| SMF 3035 | 6.8 | HRB 40 | 350 | 5 | Bal. | 0.4-0.8 | |||||||||
| SMF 4040 | 6.6 | HRB 30 | 400 | 5 | Bal. | 1-5 | 0.2-1.0 | ||||||||
| SMF 4050 | 6.8 | HRB 84 | 500 | 5 | Bal. | 1-5 | 0.2-1.0 | ||||||||
| SMF 5030 | 6.6 | HRB 83 | 300 | 10 | Bal. | 0.5-3.0 | 0.8 max | 1-5 | |||||||
| SMF 5040 | 6.8 | HRB 85 | 400 | 10 | Bal. | 0.5-3.0 | 0.8 max | 2-8 | |||||||
| SMF 6040 | 7.2 | HRB 50 | 400 | 10 | Bal. | 15-25 | 0.3 max | ||||||||
| SMF 6055 | 7.2 | HRB 80 | 550 | 5 | Bal. | 15-25 | 0.3-0.7 | ||||||||
| SMF 6065 | 7.4 | HRB 90 | 650 | 10 | Bal. | 15-25 | 0.3-0.7 | ||||||||
| SMF 8040 | 6.8 | HRB 80 | 400 | 15 | Bal. | 0.4-0.8 | 1-5 | ||||||||
| SMS 1025 | 6.4 | HRB 50 | 250 | - | Bal. | 0.08 max | 8-14 | 2-3 | 16-20 | ||||||
| SMS 1035 | 6.8 | HRB 50 | 350 | - | Bal. | 0.08 max | 8-14 | 2-3 | 16-20 | ||||||
| SMS 2025 | 6.4 | HRB 60 | 250 | - | Bal. | 0.2 max | 12-14 | ||||||||
| SMS 2035 | 6.8 | HRB 60 | 350 | - | Bal. | 0.2 max | 12-14 | ||||||||
| SMK 1010 | 6.8 | HRH 70 | 100 | 5 | Bal. | 1.5 max | 9-11 | ||||||||
| SMK 1015 | 7.2 | HRH 80 | 150 | 10 | Bal. | 1.5 max | 9-11 | ||||||||
Standard | Code | Density (g/cm3) | Hardness | Mechanical Properties | 1 N/mm2 = 1MPa | Chemical Composition (%) | |||||||||
| Tensile Strength (N/mm2) | Yield Stregth (N/mm2) | Charpy Impact Value (J/cm2) | (Fe) | (Cu) | (C) | (Ni) | (Mo) | (Mn) | (Cr) | (Sn) | |||||
E DIN 30910-4:2004-05 (German Standard) | Sint-C 01 | 6.4-6.8 | >HRB 70 | 240 | 170 | Bal. | 0.5 | ||||||||
| Sint-D 01 | 6.8-7.2 | >HRB 90 | 300 | 200 | Bal. | 0.5 | |||||||||
| Sint-C 10 | 6.4-6.8 | >HRB 40 | 200 | 140 | Bal. | 1.5 | |||||||||
| Sint-D 10 | 6.8-7.2 | >HRB 50 | 250 | 180 | Bal. | 1.5 | |||||||||
| Sint-E 10 | >7.2 | >HRB 80 | 340 | 240 | Bal. | 1.5 | |||||||||
| Sint-C 11 | 6.4-6.8 | >HRB 80 | 390 | 290 | Bal. | 1.5 | 0.6 | ||||||||
| Sint-D 11 | 6.8-7.2 | >HRB 95 | 460 | 370 | Bal. | 1.5 | 0.6 | ||||||||
| Sint-C 30 | 6.4-6.8 | >HRB 55 | 360 | 290 | Bal. | 1.5 | 0.3 | 4.0 | 0.5 | ||||||
| Sint-D 30 | 6.8-7.2 | >HRB 60 | 460 | 330 | Bal. | 1.5 | 0.3 | 4.0 | 0.5 | ||||||
| Sint-E 30 | >7.2 | >HRB 90 | 570 | 390 | Bal. | 1.5 | 0.3 | 4.0 | 0.5 | ||||||
| Sint-C31 | 6.4-6.8 | >HRB 50 | 320 | 220 | Bal. | 0.2 | 2.0 | 1.5 | |||||||
| Sint-D31 | 6.8-7.2 | >HRB 60 | 380 | 260 | Bal. | 0.2 | 2.0 | 1.5 | |||||||
| Sint-E31 | >7.2 | >HRB 90 | 460 | 320 | Bal. | 0.2 | 2.0 | 1.5 | |||||||
| Sint-C32 | 6.4-6.8 | >HRB 55 | 400 | 370 | Bal. | 2.0 | 0.6 | 1.5 | |||||||
| Sint-D32 | 6.8-7.2 | >HRB 60 | 520 | 480 | Bal. | 2.0 | 0.6 | 1.5 | |||||||
| Sint-C39 | 6.4-6.8 | >HRB 90 | 480 | 350 | Bal. | 1.5 | 0.5 | 4.0 | 0.5 | ||||||
| Sint-D39 | 6.8-7.2 | >HRB 120 | 560 | 380 | Bal. | 1.5 | 0.5 | 4.0 | 0.5 | ||||||
| Sint-C40 | 6.4-6.8 | >HRB 95 | 330 | 250 | Bal. | 0.06 | 13 | 2.5 | 18 | ||||||
| Sint-D40 | 6.8-7.2 | >HRB 125 | 400 | 320 | Bal. | 0.06 | 13 | 2.5 | 18 | ||||||
| Sint-C43 | 6.4-6.8 | >HRB 165 | 510 | 370 | Bal. | 0.2 | 13 | ||||||||
| Sint-C50 | 7.2-7.7 | >HRB 35 | 150 | 90 | Bal. | 10 | |||||||||
| Sint-D50 | 7.7-8.1 | >HRB 45 | 220 | 120 | Bal. | 10 | |||||||||